8 pillars of total productive maintenance pdf powerpoint

Tpm brings maintenance into focus as a necessary and vitally important. Ppt implementation of eight pillars the total productive. Introduction total productive maintenance tpm keywords. An introduction to total productive maintenance faculty. Ppt total productive maintenance powerpoint presentation. Tpm focuses on maintenance as a necessary and vitally i. Total productive maintenance overview the mission of each pillar is to reduce loss with the ultimate aim of elimination of all losses.

Often referred to as total production maintenance or total productivity maintenance, the formal name for the tmp toyota introduced is total productive maintenance. This powerpoint will help you to investigate if the introduction of tpm will help you reduce lost time on operating equipment to a tune of 30% or better. Keep your equipment fully functional with total productive maintenance. Tpm pillarseight pillars of total productive maintenance. Tpmbasic, use, and ideal conditions 15 fault development 15 the basic condition 21. Total productive maintenance powerpoint sample author. The goal of the tpm program is to markedly increase production while, at the same time, increasing employee morale and job satisfaction 2 quadir mohiuddin. Almost all industrial production processes are carried out with the aid of machines, as a result of which each production. Organizing the workplace and uncovering underlying problems is the foundation that tpm is built upon. Published under licence by iop publishing ltd iop conference series. Implementation of eight pillars the total productive maintenance at water. Based on the concept of total productive maintenance, this template provides you with all those sophisticated powerpoint slides that you require in order to create a presentation on the topic.

Consider a tool with a maintenance schedule that is not followed, is. Performance speed loss ideal cycle time operating time total pieces quality quality loss good pieces total pieces oee availability x performance x quality. Tpm pillars helps to maintain good product quality with the available machines. The image was imported to powerpoint and the dots were added. Each pillar represents one activitytype of tpm focus. Tpm focuses on the idea that getting the entire workforce involved in maintaining equipment and emphasizing proactive and preventive maintenance will eventually lead to fewer breakdowns, a safer workplace, and better overall performance. Total productive maintenance tpm is a maintenance program which involves a newly defined concept for maintaining plants and equipment. It contains 8 pillars, each covering methods to remove losses and waste. The tpm program significantly increases labor and capital productivity while, at the same time, increases employee morale and job satisfaction. Total productive maintenance authorstream presentation.

The 8 tpm pillars of maintenance and whos responsible fiix. Tpm total productive maintenance the big idea getting operators involved in maintaining their own equipment, and emphasizing proactive and preventive maintenance will lay a foundation for improved production fewer breakdowns, stops, and defects. This comprehensive powerpoint presentation is developed by our jipmcertified tpm consultant. Powerpoint presentation is developed by our jipmcertified tpm consultant. Total productive maintenance and the basic pillars of tpm. Evaluating 8 pillars of total productive maintenance tpm implementation and their contribution to manufacturing performance. Tpm combines the traditionally american practice of preventive maintenance with total quality control and total employee involvement, to create a culture where. Specially developed by a jipmcertified tpm consultant, this professional presentation on total productive maintenance combines the tpm tools, 5s, oee overall equipment effectiveness, 8 pillars, autonomous and planned maintenance into a. Eight pillars of total productive maintenance tpm and tpm at unilever operations management 1.

Total productive maintenance tpm is a system of maintaining and improving the integrity of. Standalone maintenance it consists of the training of factory floor labor. The presentation gives a brief explanation about the 8 pillar of tpm. Tpm improves equipment effectiveness lean production. As a companywide initiative, total productive maintenance tpm maximizes the effectiveness and longevity of equipment. Tpm has eight pillars that are mainly aimed at proactively improving the reliability of machines.

The concept of eight pillars of tpm is improvement in equipment reliability by prevention and proactive activities. Implementing 8 pillars of total productive maintenance to. Total productive maintenance tpm is a maintenance program which involves a newly defined concept for maintaining plants and. Implementation of eight 8 pillars the total productive maintenance at water supply company conference paper pdf available april 2015 with 7,712 reads how we measure reads. The eight pillars of tpm are mostly focused on proactive and preventative. Total productive maintenance 1 total productive maintenance by l bhargava c ravi rakesh gupta ravva 2 introduction. That is the method of training operators to get involved in maintenance task too. With 5s as a foundation, tpm proposes an 8 pillar approach that aims to cover every possible aspect of maintenance in the industrial manufacturing setting. It is promoted through the adoption of maintenance techniques and special software such as cmms software, which involve simpler routines, such as cleaning and lubrication, to more complex tasks such as machine adjustments.

T otal p roductive m aintenance presentation by mahendra k. The eight pillars of perfection the following article reports on how total productive maintenance known to some as total productive management became a winning improvement tool for organisations worldwide and explains how you can put the. Total productive maintenance also promotes a safe working atmosphere with a zero accident strategy. Total productive maintenance tpm increases productivity, efficiency, and safety by empowering operators, team leaders and managers to all play a proactive role in the daytoday operation and maintenance of their own work areas through 8 pillars of activity. Tpm, meanwhile, is a strategy for improving efficiency by involving equipment operators in the ongoing maintenance of their machines. Total productive maintenance is a complete system for maintenance of equipment that aims at achieving an optimal production environment devoid of defects, downtime, stoppages and accidents. The goal is to hold emergency and unscheduled maintenance to a minimum. It combines the tpm tools, 5s, oee overall equipment effectiveness, 8 pillars including autonomous and planned maintenance into a highly detailed training tool.

Total productive maintenance tpm is a set of strategic initiatives focusing on maintaining and improving production and quality systems through the machines, equipment, processes and employees that add value to an organization. In this stage eight activities are carried which are called eight pillars in the. Total productive maintenance tpm linkedin slideshare. Eight pillars of total productive maintenance tpm and. Organizing the workplace and uncovering underlying problems is the. The eight pillars of tpm hash management services llp. It is promoted through the adoption of maintenance techniques and special software such as cmms software, which involve simpler routines, such as cleaning and lubrication, to more complex tasks such as. Implementing 8 pillars of total productive maintenance to improve the customer satisfaction. An introduction to total productive maintenance tpm. In this stage eight activities are carried which are called eight pillars in the development of tpm. To start implementation of tpm firstly top management need to understand that tpm needs to be part of a long. But most of the universally accepted definitions of tpm build on the basic five pillars of tpm from the japan institute for plant maintenance. This document to aim to make awareness about tpm and 8 pillar approach. Total productive maintenance tpm consists of 5s and eight supporting activities.

Performing manual oee calculations helps reinforce the underlying concepts. Tpm involves everyone in the organization from operators to senior management in equipment improvement. You need to demonstrate the strategy to be applied. This idea that everyone should have a hand in maintenance is called total productive maintenance or tpm. Tpm focuses on maintenance as a necessary and vitally important part of the business. This article explains the total productive maintenance tpm in a practical way. We elaborated this post to explain what it is about, what are the pillars of. Tqm is a philosophy that seeks to align divisions in an organization toward a common goal of meeting customers needs. Production losses and overall equipment effectiveness. The eight pillars of tpm are mostly focused on proactive and preventive techniques for improving equipment reliability.

This page contains total productive maintenance tpm seminar and ppt with pdf report. Use this editable professional powerpoint presentation to teach tpm and maximize equipment effectiveness. It includes a stepbystep implementation process of tpm. Minus operators perform maintenance under the time schedule and under the. After reading you will understand the basics of this powerful quality and process management method what is total productive maintenance tpm. Tpm brings maintenance into focus as a necessary and vitally important part of the business.

The goal of the tpm program is to markedly increase production while, at the same time, increasing employee morale and job satisfaction. The pillars of tpm 7 the toyota production system also known as lean manufacturing 12 finally, advice for using the techniques 12 chapter 1. When equipment breaks down or performs poorly, it causes serious disruption to your business. Materials science and engineering, volume 290, conference 1. The objective is to allow the execution of routines that can help to prevent machine failures.

It can be considered as the medical science of machines. There are eight pillars that serve as a guide towards tpm. Here is an outline of these 8 pillars along with how industry 4. Total productive maintenance tpm is a systematic approach for minimizing machine downtime resulting from unexpected breakdowns. As we have said, total productive maintenance is structured around 8 pillars. Evaluating 8 pillars of total productive maintenance tpm. Tpm depends on 5s, oee, 8 pillars, autonomous and planned maintenance. Total productive maintenance tpm requires the participation of the whole organization, from top management down to the workforce. Total productive maintenance tpm operational excellence.